Upon successful completion of this course, directly under master students will be able to:
Adhere to industry health and safety standards in the repair and reconditioning of automotive vehicles
Perform cutting, welding and heating processes to industry and vehicle manufacturers’ standards
Remove and install vehicle components to manufacturers fit and finish standards
Prepare surfaces for refinishing accounting for substrate conditions and manufacturers’ specifications
Preparation for top-coat application in accordance with manufacturers’ specifications
Perform top-coating procedures to achieve a variety of original equipment finishes
Remove, repair and install metal panels and components to original contour, fit and finish
Remove, repair and install plastic panels and components and composites to original contour, fit and finish
Use lifting equipment according to manufacturers' procedures in accordance with government safety regulations
Use spray and mixing equipment according to manufacturers' procedures in accordance with government safety regulations
Perform lap and plug welding processes on aluminum sheet metal to industry standards using MIG welding equipment
Describe spray booth setup, maintenance and troubleshooting
Mix various refinishing materials according to paint and vehicle manufacturers' recommendations and in accordance with government safety regulations
Describe single-stage paint application troubleshooting
Describe applying and blending basecoat/clearcoat and multistage paint
Describe colour adjustment theory and techniques
Repair metal panels and components including: complex steel sheet metal damage, door skin replacement, and aluminum sheet metal damage
Remove, repair and install various composite panels to vehicle and product manufacturers' recommendations in accordance with government safety regulations
Apply corrosion protection, seam sealers and sound deadeners according to vehicle and product manufacturers' recommendations in accordance with government safety regulations
Remove and install structural glass
Repair laminated glass
Remove and install non-structural glass
Remove, repair and install various interior components to vehicle and product manufacturers' recommendations and industry standards
Upon successful completion of this course, students will be independently able to:
Analyze vehicle conditions and documentation to develop organized repair plans
Use communication techniques to build and maintain professional industry and customer relations
Perform automotive detailing tasks and inspect repaired vehicles according to quality assurance standards
Organize parts, materials and work area to meet workflow time management goals
Prepare detailed repair plan based on a given work order with reference to repair sequence, parts and materials availability, and production deadlines
Analyze damage to non-ferrous metals and high strength steel used in vehicle construction
Identify and describe the removal of surface imperfections
COURSE TOPICS
- Occupational Safety
- Tools and Equipment
- Gas Metal Arc Welding Steel Sheet Metal
- Work Organization, Repair Plans and Communications
- Auto Body Construction and Components
- Sheet Metal Repair and Replacement
- Plastics and Composites
- Refinish Coatings
- Surface Preparation
- Refinish Application
- Vehicle Detailing and Quality Control
- Lifting Equipment Use and Maintenance
- Aluminum MIG Welding and Equipment
- Repair Planning for Workflow and Time Management
- Refinishing Equipment Use, Maintenance and Troubleshooting
- Corrosion Protection, Seam Sealers and Sound Deadeners
- Interior Components
- Metal Panel Repairs
- Composite Panel Repairs and Replacement
- Automotive Glass Repairs
- Refinishing Materials
- Adjustment Theory and Techniques